Assembly and Alignment Of Pumps And Drives

Categories: Engineering Lab Equipment

A complete work process when repairing work machines such as pumps consists of the following steps: assembly – alignment – test. The trainer described here was designed with industrial conditions in m...


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Description

A complete work process when repairing work machines such as pumps consists of the following steps: assembly – alignment – test. The trainer described here was designed with industrial conditions in mind and is primarily intended for the practical training of maintenance engineers. It also offers a variety of topics and starting points for training in vocational schools.
The trainer enables students to practise the entire maintenance process. On its own, the trainer can be used for assembly exercises with the option of aligning the drive and the pump. Combined with Assembly station: pipes and valves and fittings, the trainer can be used as a test system for the completely assembled piping system.

Learning Objectives/Experiments
Installing a pump in a system
Connecting and aligning motor and pump
Familiarisation with various alignment methods:
Straight edge, dial gauges
Familiarisation with key system components
Electrical installation of motor and switching elements
Assembly of pipes and instrumentation
Detail installation on a standard centrifugal pump
Reading and understanding engineering drawings, product documentation and circuit diagrams
Familiarisation with maintenance procedures
Planning assembly and maintenance steps
Operational testing in a pipe network

Specification
Mobile system for alignment of a standard pump and its drive motor
Asynchronous electric motor with constant speed
Electric motor with positioning frame and fit plates for alignment
Pump and motor connected via coupling
Checking of alignment using straight-edge or dial gauges
Manometer at pump outlet
Pump with ball valves at inlet and outlet
Closed water circuit
Part of the Practice Line for assembly, maintenance and repair

Technical Data
Flange fittings
grey cast iron
nominal pressure: PN16 for DN15, 25 / PN10 for DN40
Ball valve with cutting ring screw fitting
brass, nickel-plated
nominal pressure: PN25
nominal size: G1/2”
Manometer: 0…4bar


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quick overview :

A complete work process when repairing work machines such as pumps consists of the following steps: assembly – alignment – test. The trainer described here was designed with industrial conditions in mind and is primarily intended for the practical training of maintenance engineers. It also offers a variety of topics and starting points for training in vocational schools.
The trainer enables students to practise the entire maintenance process. On its own, the trainer can be used for assembly exercises with the option of aligning the drive and the pump. Combined with Assembly station: pipes and valves and fittings, the trainer can be used as a test system for the completely assembled piping system.

Learning Objectives/Experiments
Installing a pump in a system
Connecting and aligning motor and pump
Familiarisation with various alignment methods:
Straight edge, dial gauges
Familiarisation with key system components
Electrical installation of motor and switching elements
Assembly of pipes and instrumentation
Detail installation on a standard centrifugal pump
Reading and understanding engineering drawings, product documentation and circuit diagrams
Familiarisation with maintenance procedures
Planning assembly and maintenance steps
Operational testing in a pipe network

Specification
Mobile system for alignment of a standard pump and its drive motor
Asynchronous electric motor with constant speed
Electric motor with positioning frame and fit plates for alignment
Pump and motor connected via coupling
Checking of alignment using straight-edge or dial gauges
Manometer at pump outlet
Pump with ball valves at inlet and outlet
Closed water circuit
Part of the Practice Line for assembly, maintenance and repair

Technical Data
Flange fittings
grey cast iron
nominal pressure: PN16 for DN15, 25 / PN10 for DN40
Ball valve with cutting ring screw fitting
brass, nickel-plated
nominal pressure: PN25
nominal size: G1/2”
Manometer: 0…4bar

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