Single Stage Piston Compressor

Categories: Engineering Lab Equipment

The generation of compressed air for industrial and commercial purposes in areas where compressed air is used as a source of energy requires what are known as compressed air generation plants. A centr...


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Description

The generation of compressed air for industrial and commercial purposes in areas where compressed air is used as a source of energy requires what are known as compressed air generation plants. A central part of these systems is the compressor. It is responsible for generating a pressure increase of the air by means of mechanical energy. Compressed air generation plants are used to power machines in the mining industry, for pneumatic control systems in assembly facilities or as tyre inflation units at petrol stations.
The single-stage piston compressor and the drive unit together form a complete compressed air generation system. The drive unit powers the compressor by means of a V-belt. The speed of the compressor is set on it. The air is sucked into the intake vessel, where it settles before it is compressed inside the compressor. The compressed air is then delivered to a pressure vessel and is available as a working medium. To set a steady flow operating mode, the compressed air can be discharged over a blow-off valve with a silencer. A pressure switch with a solenoid valve for limiting the pressure and a safety valve complete the system.

Learning Objectives/Experiments
Setup and operating behaviour of a compressed air generation system with single-stage piston compressor
Determination of the characteristic curve
Determination of the volumetric efficiency
Determination of the mechanical efficiency

Features
Single-stage piston compressor
Setup of a complete compressor unit in combination with the universal drive and brake unit

Specification
Investigation of a driven machine for compressed air generation
Single-stage piston compressor with one cylinder
Drive and speed adjustment 
Intake vessel with measuring nozzle for determination of the suction volumetric flow rate
Intake vessel and pressure vessel, both with pressure sensor and additional manometer
Safety valve and pressure switch with solenoid valve for limiting the pressure
Blow-off valve with silencer for setting a steady flow operating mode
Pressure and temperature sensors in front of and behind the compressor
Digital display for air flow rate, temperatures, pressures, differential pressures and compressor speed

Technical Data
Compressor, 1 cylinder, single-stage
power consumption: 750W
nominal speed: 980min-1
positive operating pressure: 8bar
max. pressure: 10bar
intake capacity: 150L/min at 8bar
borehole: 65mm
stroke: 46mm
Safety valve: 10bar
Pressure vessel
16bar
volume: 20L
Intake vessel: 20L
Measuring ranges
temperature: 1x 0…200°C / 1x 0…100°C
pressure: 0…16bar / -1…1bar
flow rate: 0…150L/min
speed: 0…1000min-1
230V, 50Hz, 1 phase
230V, 60Hz, 1 phase
120V, 60Hz, 1 phase


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quick overview :

The generation of compressed air for industrial and commercial purposes in areas where compressed air is used as a source of energy requires what are known as compressed air generation plants. A central part of these systems is the compressor. It is responsible for generating a pressure increase of the air by means of mechanical energy. Compressed air generation plants are used to power machines in the mining industry, for pneumatic control systems in assembly facilities or as tyre inflation units at petrol stations.
The single-stage piston compressor and the drive unit together form a complete compressed air generation system. The drive unit powers the compressor by means of a V-belt. The speed of the compressor is set on it. The air is sucked into the intake vessel, where it settles before it is compressed inside the compressor. The compressed air is then delivered to a pressure vessel and is available as a working medium. To set a steady flow operating mode, the compressed air can be discharged over a blow-off valve with a silencer. A pressure switch with a solenoid valve for limiting the pressure and a safety valve complete the system.

Learning Objectives/Experiments
Setup and operating behaviour of a compressed air generation system with single-stage piston compressor
Determination of the characteristic curve
Determination of the volumetric efficiency
Determination of the mechanical efficiency

Features
Single-stage piston compressor
Setup of a complete compressor unit in combination with the universal drive and brake unit

Specification
Investigation of a driven machine for compressed air generation
Single-stage piston compressor with one cylinder
Drive and speed adjustment 
Intake vessel with measuring nozzle for determination of the suction volumetric flow rate
Intake vessel and pressure vessel, both with pressure sensor and additional manometer
Safety valve and pressure switch with solenoid valve for limiting the pressure
Blow-off valve with silencer for setting a steady flow operating mode
Pressure and temperature sensors in front of and behind the compressor
Digital display for air flow rate, temperatures, pressures, differential pressures and compressor speed

Technical Data
Compressor, 1 cylinder, single-stage
power consumption: 750W
nominal speed: 980min-1
positive operating pressure: 8bar
max. pressure: 10bar
intake capacity: 150L/min at 8bar
borehole: 65mm
stroke: 46mm
Safety valve: 10bar
Pressure vessel
16bar
volume: 20L
Intake vessel: 20L
Measuring ranges
temperature: 1x 0…200°C / 1x 0…100°C
pressure: 0…16bar / -1…1bar
flow rate: 0…150L/min
speed: 0…1000min-1
230V, 50Hz, 1 phase
230V, 60Hz, 1 phase
120V, 60Hz, 1 phase

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