DCS Process Control System
Categories: Automation TechnologiesInside a laboratory for automation technologies, the trainer, is the necessary tool for the training of technicians operating in modern process industry, for installations maintenance and program desi...
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Description
Inside a laboratory for automation technologies, the trainer, is the necessary tool for the training of technicians operating in modern process industry, for installations maintenance and program designing levels. Totally carried out with industrial components, the trainer enables the development of a solid experimentation and a high content of knowledge on DSC system programming with particular reference to process control with SCADA software and to communication in industrial networks. The PLC installed in the trainer is one of the most powerful and used in industry. It provides many digital inputs and outputs accessible by means of terminals of two diameters (ø 4 mm and ø 2 mm) present on the front panel of the trainer. The digital outputs are available as transistor outputs. The logic state of the digital inputs and outputs is displayed via LED diodes on the PLC via Profibus. The typical use is within the industrial regulations in closed-loop PID controls. With eight rotating potentiometers, you can adjust the voltages or currents level at the analog inputs. In this way, no external power supply is necessary for the generation of references. The connection between Personal Computer (included) and PLC is made via ProfiNet industrial network protocol. At last, the development of the exercises is guided effectively by the theoretical/experimental handbooks available with the trainer.
TRAINING PROGRAM:
The trainer enables the theoretical analysis and the experiments on the following main exercises:
• Project and multi-project management
• System hardware configuration
• Client / Server configuration
• Plant Hierarchy
• CFC language: standard blocks program library, test and compiling, run sequence
• SFC language: flow chart structures, connections with CFC, compiling and test
• SCL language, how to create custom blocks, compiling and test
• How to use WinCC as PCS/OS
• Performance of Multi projects control
Typical application
• PID regulations: Process control (level, flow, pressure, temperature)
TECHNICAL SPECIFICATIONS:
• Tabletop sheet steel structure, chemically treated and painted with epoxy paint
• Front panel, in insulating material, with silk screen representation of the diagrams and inner components of the equipment
• 24 Vdc/2A power supply for control of the digital inputs and outputs. With electronic protection against short-circuits and overloads
• 2 3 and 1/2-digit digital voltmeters for measurement of the voltage present across the inputs or the analog output 0.1 Vdc resolution.
• 2 Rotating switches for voltmeter input selection
• 8 analog inputs V: 0÷10 Vdc, 14 bit
• 8 analog output V: 0÷10 Vdc, 12 bit
• 144 Digital standard inputs, 24 Vdc
• Digital inputs simulator with permanent and pulse state switches
• 64 digital outputs, 24 Vdc
• Safety terminals, standard ø 4 mm and ø 2 mm for connection of the inputs and outputs to external devices
• Ethernet cable for connection to PC and single-phase power supply cable
PLC features
• Power supply: 24Vdc
• SIMATIC AS RTX Automation System with CORE2 DUO 1.2 GHZ processor, 800 MHZ FSB, 3MB SLC, 2GB DDR3 1066 SODIMM RAM, 4 GB COMPACT-FLASH CHANGEABLE, CP5611 ONBOARD.
quick overview :
Inside a laboratory for automation technologies, the trainer, is the necessary tool for the training of technicians operating in modern process industry, for installations maintenance and program designing levels. Totally carried out with industrial components, the trainer enables the development of a solid experimentation and a high content of knowledge on DSC system programming with particular reference to process control with SCADA software and to communication in industrial networks. The PLC installed in the trainer is one of the most powerful and used in industry. It provides many digital inputs and outputs accessible by means of terminals of two diameters (ø 4 mm and ø 2 mm) present on the front panel of the trainer. The digital outputs are available as transistor outputs. The logic state of the digital inputs and outputs is displayed via LED diodes on the PLC via Profibus. The typical use is within the industrial regulations in closed-loop PID controls. With eight rotating potentiometers, you can adjust the voltages or currents level at the analog inputs. In this way, no external power supply is necessary for the generation of references. The connection between Personal Computer (included) and PLC is made via ProfiNet industrial network protocol. At last, the development of the exercises is guided effectively by the theoretical/experimental handbooks available with the trainer.
TRAINING PROGRAM:
The trainer enables the theoretical analysis and the experiments on the following main exercises:
• Project and multi-project management
• System hardware configuration
• Client / Server configuration
• Plant Hierarchy
• CFC language: standard blocks program library, test and compiling, run sequence
• SFC language: flow chart structures, connections with CFC, compiling and test
• SCL language, how to create custom blocks, compiling and test
• How to use WinCC as PCS/OS
• Performance of Multi projects control
Typical application
• PID regulations: Process control (level, flow, pressure, temperature)
TECHNICAL SPECIFICATIONS:
• Tabletop sheet steel structure, chemically treated and painted with epoxy paint
• Front panel, in insulating material, with silk screen representation of the diagrams and inner components of the equipment
• 24 Vdc/2A power supply for control of the digital inputs and outputs. With electronic protection against short-circuits and overloads
• 2 3 and 1/2-digit digital voltmeters for measurement of the voltage present across the inputs or the analog output 0.1 Vdc resolution.
• 2 Rotating switches for voltmeter input selection
• 8 analog inputs V: 0÷10 Vdc, 14 bit
• 8 analog output V: 0÷10 Vdc, 12 bit
• 144 Digital standard inputs, 24 Vdc
• Digital inputs simulator with permanent and pulse state switches
• 64 digital outputs, 24 Vdc
• Safety terminals, standard ø 4 mm and ø 2 mm for connection of the inputs and outputs to external devices
• Ethernet cable for connection to PC and single-phase power supply cable
PLC features
• Power supply: 24Vdc
• SIMATIC AS RTX Automation System with CORE2 DUO 1.2 GHZ processor, 800 MHZ FSB, 3MB SLC, 2GB DDR3 1066 SODIMM RAM, 4 GB COMPACT-FLASH CHANGEABLE, CP5611 ONBOARD.
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