Iron Process Simulator
Categories: Automation TechnologiesThe simulator has been designed and manufactured for the interactive and complete study of a real iron process, starting from raw materials up to thefinished product consisting in a continuous casting...
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Description
The simulator has been designed and manufactured for the interactive and complete study of a real iron process, starting from raw materials up to the
finished product consisting in a continuous casting. It is composed of:
• A panel reporting the color silk screen diagram of a real industrial plant
• Multimedia graphical software enabling, via PC simulator connection:
- the control and supervision of the system
- the consultation of theoretical hypertexts and digitized images.
The center of the simulator consists of the blast furnace divided into its different sections (DOOR, SHAFT, BELLY, POT), that produces cast iron starting from loaded materials (mineral, coke, fluxes and additions). The simulator reproduces all functions and conditions of the iron plant, enabling the analysis of many technological subjects such as:
• Prime materials in iron industry
• Preparation of the load materials
• Structure and operation of a blast furnace
• Automation of blast furnace
• Oxygen converters
• Processing of the casting
• Safety in iron plants
The presence on the panel of many potentiometers, pushbuttons, switches, LED diodes and graphic bars enables to easily manipulate the values of the process variables. These actions can be carried out from PC, too, with the help of the interactive software enabling at the same time the real time
report of the process state by means of dynamic graphical objects. At last, the theoretical study, the exercises and the use of the simulator are effectively guided by a complete theoretical/practical set of handbooks provided with the equipment.
TRAINING PROGRAM:
The simulator enables the study of the following main subjects:
• Prime materials in iron industry
• Structure of a blast furnace
• Operation and automation of a blast furnace
• Preparation of the load materials
• Cokery materials and sub-products
• Recirculation of the cokery and blast furnace gases
• Taking and transport of cast iron: torpedo truck
• Steel production
• Structure and operation of the converter with oxygen thrower
• Structure and operation of the ladle
• Processing of the casting
• Continuous casting: production of flat blooms
• Safety in iron plants
• Emergency and alarms
• Monitoring and control of the iron process via PC
TECHNICAL SPECIFICATIONS:
• Sheet steel structure, chemically treated and painted with epoxy paint
• Colored silk-screen panel representing the plant
• Setting and manipulation of the process variables via:
- Potentiometers
- Pushbuttons
- Switches
• Visualization of the process variables via:
- LED diodes
- Bargraph
• Electronic card for control of the digital and analog I/O on the simulator provided with USB interface for communication with PC
• USB cable for simulator/PC communication
• Power Supply: 230 Vac 50 Hz single-phase - 50 VA (Other voltage and frequency on request)
quick overview :
The simulator has been designed and manufactured for the interactive and complete study of a real iron process, starting from raw materials up to the
finished product consisting in a continuous casting. It is composed of:
• A panel reporting the color silk screen diagram of a real industrial plant
• Multimedia graphical software enabling, via PC simulator connection:
- the control and supervision of the system
- the consultation of theoretical hypertexts and digitized images.
The center of the simulator consists of the blast furnace divided into its different sections (DOOR, SHAFT, BELLY, POT), that produces cast iron starting from loaded materials (mineral, coke, fluxes and additions). The simulator reproduces all functions and conditions of the iron plant, enabling the analysis of many technological subjects such as:
• Prime materials in iron industry
• Preparation of the load materials
• Structure and operation of a blast furnace
• Automation of blast furnace
• Oxygen converters
• Processing of the casting
• Safety in iron plants
The presence on the panel of many potentiometers, pushbuttons, switches, LED diodes and graphic bars enables to easily manipulate the values of the process variables. These actions can be carried out from PC, too, with the help of the interactive software enabling at the same time the real time
report of the process state by means of dynamic graphical objects. At last, the theoretical study, the exercises and the use of the simulator are effectively guided by a complete theoretical/practical set of handbooks provided with the equipment.
TRAINING PROGRAM:
The simulator enables the study of the following main subjects:
• Prime materials in iron industry
• Structure of a blast furnace
• Operation and automation of a blast furnace
• Preparation of the load materials
• Cokery materials and sub-products
• Recirculation of the cokery and blast furnace gases
• Taking and transport of cast iron: torpedo truck
• Steel production
• Structure and operation of the converter with oxygen thrower
• Structure and operation of the ladle
• Processing of the casting
• Continuous casting: production of flat blooms
• Safety in iron plants
• Emergency and alarms
• Monitoring and control of the iron process via PC
TECHNICAL SPECIFICATIONS:
• Sheet steel structure, chemically treated and painted with epoxy paint
• Colored silk-screen panel representing the plant
• Setting and manipulation of the process variables via:
- Potentiometers
- Pushbuttons
- Switches
• Visualization of the process variables via:
- LED diodes
- Bargraph
• Electronic card for control of the digital and analog I/O on the simulator provided with USB interface for communication with PC
• USB cable for simulator/PC communication
• Power Supply: 230 Vac 50 Hz single-phase - 50 VA (Other voltage and frequency on request)
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